Tungsten Carbide Wear Tiles for Decanter Centrifuge

  • Type: Tool parts
  • Raw material: 100% Virgin Tungsten Carbide
  • Application: Used for Decanter Centrifuge
  • Free sample: 1-2 pcs available
  • Other service: OEM, ODM
  • Certificate: ISO9001

Product Description

Cemented carbide is renowned for its excellent wear resistance, corrosion resistance and high temperature resistance. Cemented carbide wear-resistant tiles are manufactured using the properties of cemented carbide to improve the wear resistance of equipment. In centrifuges, the pusher often adopts wear-resistant measures, and the installation of cemented carbide wear-resistant tiles or the surfacing of cemented carbide protective layers is a common method.

During the centrifuge’s operational cycle, the pusher and associated components are subjected to frequent friction with materials. The installation of carbide wear-resistant tiles has been shown to significantly improve the wear resistance of these parts, thereby reducing the wear caused by equipment damage and the frequency of replacement. As a result, the service life of the centrifuge is extended.

Features of Tungsten Carbide Wear Tiles for Decanter Centrifuge

1. Enhanced Wear Resistance
Cemented tungsten carbide tiles are precision spot-welded onto the rotor blade edges, effectively preventing deformation under high centrifugal forces. Each tile can be replaced individually, reducing maintenance downtime. This configuration endures abrasion from high-speed slurry rotation, resisting wear rates up to 5–10 times lower than conventional stainless steel blades, ensuring consistent performance over extended operational cycles.

2. Superior Corrosion Resistance
Engineered for aggressive chemical and thermal environments, cemented carbide tiles safeguard wear-prone components against acids, alkalis, and high-temperature media up to 500°C. This robust corrosion resistance preserves critical sealing surfaces and maintains structural integrity, even in highly corrosive or high-moisture applications.

3. Improved Stability & Longevity
The combination of high hardness (HV 1500–1800), excellent thermal stability, and chemical inertness significantly enhances rotor stability and operational reliability. By reducing wear and corrosion, these tiles can extend decanter centrifuge service life by 2–3 times compared to conventional materials, minimizing replacement frequency and overall maintenance costs.

Specification of Tungsten Carbide Wear Tiles for Decanter Centrifuge

Place of originSichuan, China
Warranty6 Months
Customized supportOEM, ODM
Brand nameCarbure Tungsten
Model numberCUSTOMIZED
MaterialTungsten carbide + steel
SurfaceUnground

Why Choose Us as Your Supplier?

We specialize in cemented tungsten carbide components for high-wear applications. We understand abrasion, erosion, and corrosion mechanisms in decanter centrifuges and engineer wear tiles that perform reliably under high rotational speed, heavy solids loading, and aggressive media.

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    FAQ

    A1: They are typically installed on high-wear areas such as rotor blade edges, feed zones, and discharge sections. These areas are exposed to continuous abrasion from high-speed solids and benefit most from enhanced wear protection.

    A2: Under comparable operating conditions, tungsten carbide wear tiles can deliver a service life 2–5 times longer than stainless steel and significantly outperform conventional hardfacing layers, especially in high-solids or abrasive slurry applications.cording to quantity and technical requirement.

    A3: When properly designed and installed, the tiles are precision-weighted and evenly distributed to maintain rotor balance. This ensures smooth operation without compromising rotational stability or separation efficiency.

    A4: Yes. Tile dimensions, thickness, carbide grade, and bonding method can be customized to match specific centrifuge brands, rotor designs, and material characteristics, such as particle size, abrasiveness, and chemical composition.

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