Tungsten Carbide Nozzle
Tungsten carbide nozzles are precision parts to guide and control air or fluid, especially to increase velocity in tight chambers or tubing. Due to their high wear and corrosion resistance, they have wide usage in sandblasting machines, oilfield equipment, and other abrasive environments, significantly enhancing equipment life.
Compared to ceramic or ruby nozzles, tungsten carbide offers the most economical solution and better long-term performance and durability in harsh operating conditions.
As a leading manufacturer, XYMJ specializes in high-performance tungsten carbide nozzles made from 100% virgin raw material powder. Whether you require standard models or fully customized designs, we provide durable, efficient, and application-specific solutions for industrial clients worldwide.
Our Tungsten Carbide Nozzle Range
We offer a wide variety of standard and customized nozzles, including:
Tungsten Carbide Nozzles in Oil & Gas Industry
Oil and gas industry cracking furnaces are used for breaking crude oil into hydrocarbon compounds. Tungsten carbide nozzles play a crucial role here in atomizing oxygen and other gases into the burners during heating. Their robustness and precision ensure uniform spray volume and pattern, which is essential for efficient combustion and cracking performance.
Tungsten Carbide Sandblasting Nozzles
The tungsten carbide nozzles form a critical component within sandblasting due to their wear resistance and hardness. Typically manufactured from tungsten carbide blanks that have been precisely machined, our nozzles possess transverse rupture strength (T.R.S.) of up to 2300 N/mm² as well as hardness levels in excess of 90 HRA.
Our nozzles are ground and surface finished using state-of-the-art technologies such that they provide prolonged service life and stable performance in severe blasting applications.
Tungsten Carbide Nozzles for Industrial Painting
Industrial painting on a large scale relies heavily upon the performance of nozzles in sprays. Powder metallurgy has manufactured tungsten carbide with remarkable properties including high hardness, superior wear, and corrosion resistance, along with thermal stability at higher temperatures.
Our tungsten carbide nozzles provide precision and retain it even after prolonged use and therefore are most appropriate for equipment that has high demand, most commonly in paint applications.
Tungsten Carbide Nozzles in the Automotive
The automotive industry depends on high-precision components for processes such as coating, welding, and automated assembly. With these processes becoming increasingly automated and demanding, the need for high-performance nozzles has become higher.
Our tungsten carbide nozzles are widely used on robotic assembly lines and industry spray systems in the car industry with stable performance and longevity for extended service.
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Our Featured Carbide Nozzle Products
From Concept to Delivery: Explore Our Carbide Nozzle Customization Process
As a professional tungsten carbide nozzle manufacturer, we provide precise, durable, and fast custom solutions tailored to your industrial needs
Requirement Consultation
Share your application details, such as media type, working conditions, dimensions, and performance expectations. Our engineers will work with you to develop the best solution, whether you provide technical drawings or just basic specifications.
Drawing Confirmation
Based on your needs, we’ll select the proper WC-Co material grade, optimize flow paths, and spray hole design, and create detailed 3D drawings (STEP/PDF). All designs are reviewed and confirmed with you before moving forward.
Quotation & Approval
Once the design is finalized, we provide a tailored quotation. Upon your confirmation, we proceed with sample production.
Sample & Inspection
Based on your needs, we’ll select the proper WC-Co material grade, optimize flow paths, and spray hole design, and create detailed 3D drawings (STEP/PDF). All designs are reviewed and confirmed with you before moving forward.
Quotation & Approval
After sample approval, mass production begins. Using advanced CNC machines, grinders, and EDM tools, we ensure high consistency, tight tolerance, and top-tier surface finish.
Delivery & Support
Finished products are packed securely with inspection certificates and shipped globally. Our support team is ready to help with installation guidance, follow-ups, or technical assistance.
Why Our Tungsten Carbide Nozzles Are the Best Choice
Exellent Service Life Saves You Total Cost
We use the best tungsten carbide (WC) with cobalt binder, achieving the ideal compromise between hardness and toughness. This ensures that our nozzles offer improved performance life and lower replacement interval, basically saving your total cost of operation.
Fast Response and Flexible Service
For urgent requirement, your orders receive our highest priority to ship quickly. Small batches of sample making are also accommodated so you can test thoroughly prior to buying in larger quantities.
Customized Designs for Improved Efficiency
Based on your specific operating conditions, we provide optimized hole geometry and flow channel geometry to improve nozzle performance and process efficiency.
Proven Quality You Can Count On
Our tungsten carbide nozzles are ISO 9001 certified and supported by numerous patents, ensuring consistency and reliability in quality.
FAQs
Get in Touch with Our Team for Tungsten Carbide Nozzle
Whether you’re looking for a reliable supplier for your production line or exploring custom nozzle solutions for a new project, XYMJ is here to help.