Cemented carbide for Coal Drilling

  • HS Code: 82090090
  • Material: Cemented Carbide
  • Origin: China
  • Size: Custom-made
  • Production Capacity: 20mt/month
  • Surface: Polished or Unground
  • Ultra-durable with many times longer service life
  • Sharp & efficient cutting for faster penetration
  • Impact & heat resistant for reliable operation

Product Description

Cemented carbide coal drilling tools are widely used in coal mining and drilling operations as key cutting components. Made from high-hardness cemented carbide materials, these tools are designed to work under harsh conditions such as high pressure, strong abrasion, and continuous impact.

The main advantage of cemented carbide coal drilling lies in its ability to “overcome hardness with hardness.” Compared with traditional steel drilling tools, cemented carbide offers much better wear resistance and a longer service life, helping reduce tool replacement frequency, improve drilling efficiency, and lower overall operating costs. Rather than being simple disposable consumables, cemented carbide coal drilling tools have become high-performance, long-lasting components in modern mining systems. They play an important role in improving productivity and supporting efficient, stable, and intelligent mining operations.

By choosing our cemented carbide coal drilling tools, you are not just purchasing a consumable part, but selecting a reliable “pioneer” for your mining operations. With advanced material technology and precise manufacturing processes, we are committed to delivering:

  • Faster tunnelling speeds
  • Lower cost per tonne of coal
  • Extended equipment uptime
  • Comprehensive technical support and customised solutions

Features of Cemented carbide for Coal Drilling

  • It is indestructible and exceptionally durable. Its service life is several to dozens of times longer than that of ordinary alloy steel teeth under equivalent harsh conditions, significantly reducing the frequency of replacement.
  • The extremely hard cutting edges are sharp and long-lasting, rapidly penetrating and fracturing coal and rock to markedly increase cutting speed and advance rate.
  • Impact-resistant: cobalt-bonded metal provides exceptional toughness and extreme hardness, withstanding intense vibrations and shocks during mining operations to prevent brittle fracture.
  • High-temperature resistant: maintains hardness under cutting-induced heat without any loss of performance, making it suitable for prolonged, high-intensity operations.

Specification

mm
TypeDimensionApplication
BHh1b
M111212.0 18.0 15.8 3.0   For making rotary drill bits used to drill coal and soft rock formation
M111313.4 26.0 23.8 3.0 

mm
TypeDimensionApplication
BHSRαβ
M121616.0 22.0 7.0 6.0 15°1.0   Used as teeth of the equipmnet for cavation
M122020.0 27.0 8.0 7.0 15°1.0 
M122222.0 22.0 7.5 9.0 10°1.5 
M123030.0 35.0 12.0 8.0 1.0 

mm
TypeDimensionApplication
BHSα
M13066.0 5.0 1.4 130°  Used for rotary drill bots and as the teeth pf the equipment for cavation.
M131111.0 9.0 2.0 130°
M131313.0 10.0 2.5 130°
M131515.0 10.0 2.5 130°
M131717.0 13.0 3.0 130°
M131919.0 13.0 3.0 130°
M132222.0 15.0 3.5 130°
M132626.0 18.0 4.5 130°
M133333.0 22.0 3.0 130°
M134545.0 27.0 9.0 130°

mm
TypeDimensionApplication
BHSbα1α
M1427R27.5 22.0 4.5 10.0 30°35°   Used as teeth of the equipment for cavation.
M1427L27.5 22.0 4.5 10.0 35°30°
M1445R45.0 21.0 9.0 15.0 31°17°
M1445L45.0 21.0 9.0 15.0 17°31°

mm
TypeDimensionApplication
DHrαE
M20099.0 16.0 1.0 90°1.0   Used as teeth of the equipment for cavation
M2012A12.0 18.0 1.5 82°1.0 
M2012B12.0 20.0 1.5 82°1.5 
M201818.0 32.0 1.5 82°2.0 

mm
TypeDimensionApplication
DHRα1α2Eβ
M2110A10.0 18.0 8.0 53°53°1.0 30°  Used as teeth of the equipment for cavation and single corn bits.
M2110B10.0 20.0 5.5 50°58°1.0 45°
M2112A12.0 20.0 6.5 32°40°1.0 45°
M2112B12.5 25.0 10.0 46°46°1.0 30°
M211515.0 22.0 11.0 45°45°2.5 30°
M211818.0 20.0 14.4 37°37°1.5 45°

mm
TypeDimensionApplication
DHh1Rr
M2417A17.0 26.5 12.0 26.0 1.75   Used as teeth of the equipment for cavation
M2417B17.0 29.5 15.0 26.0 1.75 
Note:Value h is only for reference,not for checking

Technical Requirements

  1. The carbide grade, physical and mechanical properties, and metallographical structure of products as per the relevant standards.
  2. The dimensions of carbide products used for coal drilling should be in conformity with this standard.
  3. The tolerance of the dimensions of carbide products used for coal drilling should be in conformity with the following.
    a.The tolerance of the width, height, thickness,s and e of carbide products should be in conformity with Table 1.
Table1                                                                                                                                                                          mm
DimensionTolerance
Common classSupior class
<3±0.20±0.15
≥3~8±0.30±0.20
>8~12±0.35±0.25
>12~18±0.50±0.30
>18~25±0.50±0.35
>25~35±0.50±0.45
>35~50±1.00±0.60

Table 2                                                                                                                                                                         mm
DimensionTolerance
Common classSupior class
>8~12±0.30±0.25
>12~18±0.40±0.30

b.The linearity of non-supporting face should be in conformity with the follows.
b.The lineraity of supporting face shoulde be not larger than 0.1mm; and M10 and M11, not larger than 0.15mm.

Typcial Applications

Upstream Oil and Gas Exploration:

In wellhead equipment, Christmas trees, high-pressure water injection systems and fracturing systems, valves must be able to withstand high pressures and be resistant to media containing large quantities of hard particles, such as formation sand and rock debris. Tungsten carbide stems and seats can withstand this extreme abrasive wear effortlessly, ensuring that critical valves maintain tight seals, even when they are subject to frequent cycling, to prevent wellhead blowouts.

Demanding Conditions in Refining and Chemical Processes:

Valves in refinery hydrocracking and catalytic cracking units, as well as in the reaction feed lines and high-temperature, high-pressure separation units of chemical plants, face multiple challenges, including extreme temperatures and pressures, as well as corrosion from hydrogen, sulphur and acids. The exceptional corrosion resistance and high-temperature stability of tungsten carbide make it the preferred material for shut-off and control valves in these critical pipelines.

Black Water and Ash Water Treatment in Coal Chemicals and Gasification:

Black and grey water generated by coal gasification units is characterised by high temperatures and pressures, and contains large quantities of extremely fine ash particles. This makes the water highly abrasive, earning it the nickname ‘liquid sandpaper’. Under these conditions, conventional valves can suffer severe wear and failure within days or weeks. The only reliable solution to ensure the continuous, stable operation of these systems for months or longer is slurry-proof valves, pressure-reducing valves and circulation valves equipped with tungsten carbide seats and stems.

Core Protection for Multistage Centrifugal Pumps — Minimum Flow Valves:

To prevent cavitation damage in high-pressure multistage centrifugal pumps (e.g. boiler feedwater pumps) during low-flow operation, minimum flow valves frequently throttle and shut off fluids with extremely high velocity under high pressure differentials. This is widely recognised within the valve industry as one of the most extreme wear conditions. Tungsten carbide seats and stems are virtually the standard solution for withstanding the destructive effects of the combined high pressure differentials, high flow velocities and cavitation erosion.

Why Choose Our Cemented carbide for Coal Drilling?

Superior Core Material

We use high-purity tungsten carbide with a more uniform grain structure, combined with scientifically optimised cobalt ratios.

Each batch is rigorously validated in laboratory and field conditions to achieve an optimal balance of hardness, wear resistance and toughness.

Tailored Solutions

Using professional operational analysis, we recommend the most suitable tooth profile (pointed, flat or ball-end) and material grade for your coal seam hardness, gangue content, equipment model and operational practices. This targeted approach ensures that each cutting tooth delivers maximum efficiency.

Higher Per-Tooth Productivity

Under identical conditions, our superior materials and design typically excavate more tons of coal and rock, directly reducing per-tooth costs.

This extended service life minimizes downtime for tool replacement and improves overall operational efficiency.

FAQs

A1: Absolutely. The benchmark is not the ‘unit price’, but the ‘ton-of-coal mining cost’. Our product delivers:

  1. Exceptionally long service life: It reduces procurement frequency.
  2. Enhanced mining efficiency: Faster cutting and increased output.
  3. Minimised downtime: Increased effective operating hours of equipment.
  4. Protecting host equipment: Reduces wear on major components such as drums.

Overall, production costs decrease significantly, delivering an exceptionally high return on investment.

A2: Every material has its physical limits. Our advantage lies in achieving the optimal balance between extreme hardness and the necessary toughness, which is why our products are far more resistant to impact fatigue than conventional ones. Under normal installation conditions and in suitable rock strata, the probability of abnormal breakage is extremely low.

A3: To make precise recommendations, please provide the following information:

  • Equipment brand and model (e.g. shearer drum model).
  • Drawings or samples of the cutting bits currently in use.
  • The Platt hardness of the coal seam and the proportion and type of gangue.
  • Any special operating conditions (e.g. high moisture content or high impact).

   We offer various bit shapes, such as pointed, flat and ball-tipped, to match different rock types.

Get Your Customized Solution

Our team and engineers are ready to provide the most cost-efficient solution for you.